A production-class modular batching platform designed for demanding operations requiring scalable storage, precise weighing, and reliable material handling. Dry Batch is standard, with an available Wet Batch / Central Mix upgradeby integrating a mixer package.
- Modular architecture for scalable storage and throughput upgrades
- CPMB-rated weighing and high-capacity overhead storage options
- Automation-ready interface compatible with leading control systems
Overview
The Tensik Legacy Plant is a modular, high-production batching platform built for producers who need scalable storage, repeatable weighing performance, and robust material handling. The standard configuration is Dry Batch (truck mixing), with an optional Wet Batch / Central Mix upgrade through mixer integration. The platform can also be configured with dual batching lanes depending on required throughput and site logistics.
Automation Flexibility
The Legacy platform is automation-ready and may be integrated with most industry-standard batching controls, allowing customers to standardize on their preferred control system (configuration-dependent).
Performance
- Rated Production Range: 100–400 yd³/hr (configuration-dependent)
- Batching Modes:
- Dry Batch (Standard)
- Wet Batch / Central Mix (Optional with mixer package)
- Dual Batching Lanes (Optional)
Output depends on mix design, cycle time, moisture conditions, material flow, and site setup.
Key Features
- High-production modular platform engineered for uptime and maintainability
- Scalable overhead aggregate storage sized to demanding production goals
- 36" or 48" charging conveyor options designed for high throughput
- Round or split cement silo configurations with scalable storage range
- Dust control architecture: silo-top standard with optional central dust collection
- Automation-ready electrical and controls interface for third-party integration
Standard Configuration (What’s Included)
- Aggregate weighing system (CPMB-rated components as specified)
- Overhead aggregate storage system (configuration-dependent)
- Aggregate transfer/charging conveyor (36" or 48" as configured)
- Cement storage system (round or split silo options)
- Silo-top dust collector included (per silo configuration)
- Pressure relief and access/cleanout provisions included
- Cement weigh hopper system with aeration and discharge control (as configured)
- Air system provisions for pneumatics and aeration (as configured)
- Water system provisions to discharge head (metering package as specified)
- Electrical & controls interface — automation-ready
Cement Storage & Dust Control
- Cement Storage Range: 400–1,200 bbl (tonnage varies by material density)
- Silo-top dust collection included per silo configuration
- Optional central dust collection package available (CDC7500, quoted separately)
Options & Upgrades
- Wet batch / central mix upgrade (mixer package)
- Dual batching lanes configuration (optional)
- Central dust collection upgrade: CDC7500 with ducting package (optional)
- Weighed water system — max production package (optional)
- Chiller package (optional)
- Boiler / hot water package (optional)
- Moisture considerations package (optional)
- Wear protection / liners package (AR steel and/or UHMW)
- Catwalks & handrails (optional)
- Silo safety equipment (optional): ladder + cage and/or fall arrest
- Dust recycle/return system (if required)
- Genius Smart Batch™ smart automation layer (optional; sensor/connectivity dependent)
Best For
- High-volume ready-mix producers requiring scalable storage and throughput
- Spec-driven operations needing optional central mix capability
- Permanent or semi-permanent sites where uptime and serviceability are priorities
FAQ
Is Legacy dry batch or wet batch?
Legacy is delivered as Dry Batch standard, with an optional Wet Batch / Central Mix upgrade through mixer integration.
What affects real production output?
Mix design, cycle time, moisture conditions, material flow, site logistics, and truck cycle time all impact real output.
Can Legacy integrate with my batching controls?
Yes. Legacy is designed to be automation-ready and compatible with most major batching control systems.
What cement storage is available?
Legacy supports 400–1,200 bbl cement storage in round or split silo configurations (configuration-dependent).
Is central dust collection included?
Silo-top dust collection is included per silo configuration. A central dust collector (CDC7500) is an optional upgrade for plant transfer/discharge points.